High-detail 3D modeling and as-built documentation services for complex machinery, pipelines, and MEP systems in factories and facilities.
Correct modeling of process equipment, machine groups, pipelines, and MEP (Mechanical, Electrical, Plumbing) systems in industrial facilities is critical for the success of facility expansion, modernization, and maintenance-repair processes. Managing these complex systems with traditional 2D drawings leads to serious operational risks, such as inability to perform clash detection, difficulty in planning installation sequences, and inability to determine maintenance access points.
With the combination of laser scanning technology and Revit MEP/Plant 3D software, all equipment inside the factory is transformed into 3D models with millimetric precision. These models are not just visual representations; they are intelligent digital assets containing data such as technical specifications of each equipment, maintenance periods, and manufacturer information.
Reactors, tanks, separators, heat exchangers, columns, and filters are modeled. Flange connection points (nozzles), support legs, platforms, and ladder access ways are detailed for each equipment.
Process, ventilation, cooling water, steam, and chemical transfer lines are modeled in accordance with ISO standards. Valves, flanges, manometers, and pressure relief valves (fittings) are shown.
Pumps, compressors, turbines, generators, conveyors, cranes, and handling systems are modeled. Vibration isolation, motor foundations, and coupling details are shown.
Ventilation ducts, AC units, electrical distribution panels, lighting systems, and fire extinguishing lines are modeled. Ceiling plenum clash detection can be performed.
The facility is scanned with Leica laser scanners. Equipment nameplates are photographed. P&ID (Piping & Instrumentation Diagram) and PFD (Process Flow Diagram) drawings are collected. Process information is obtained from the operation team.
Scan points are merged (registration). Equipment boundaries are separated by an isolation process. A special segment is created for each machine or tank group. Shadow areas are detected, and additional scanning is done if necessary.
Custom equipment families are created in Revit or Plant 3D. For pumps, suction/discharge flange positions and motor power parameters are added. For tank models, level indicator, manway, and vent locations are defined.
Pipelines are modeled according to spec (diameter, material, pressure class). Valves, flanges, reducers, and tees are placed in the correct positions. Pipe supports (hanger points) are shown in the model. Isometric drawings are automatically produced.
HVAC ducts, electrical trays, and sprinkler lines are added to the model. Multi-discipline clash detection is performed in Navisworks. Critical clashes are reported, and solution suggestions are offered.
TAG number, manufacturer, model, serial no, installation date, and maintenance period parameters are entered for each equipment. This data is reported in Schedules and exported to CMMS (Computerized Maintenance Management System) software.
When adding a new production line, the location of old equipment must be precisely known. Thanks to the BIM model, new tanks or machines are designed clash-free with the existing structure. Load analysis can be performed on structural support points (column, beam).
In the 3D model, the location of critical equipment such as valves, pumps, and motors is clear. Maintenance teams can plan access routes by looking at the model and prepare the necessary tools and equipment in advance. Shutdown time is minimized.
Facility introductions can be made to personnel in a virtual reality (VR) environment. Emergency scenarios (fire, leak) are simulated. New operators receive training on the model before entering the actual facility.
In petrochemical facilities, thousands of pipelines cross over each other. It is difficult to distinguish each pipe in the point cloud. Manual segmentation and cross-checking with P&ID references are required.
If production cannot be stopped, scanning is performed while movable equipment (conveyors, robots) is active. In this case, motion blur occurs. Static scan strategies should be planned, and critical points should be captured when equipment is stopped.
Let's transform your complex machinery, pipelines, and MEP systems into precise 3D models. Contact us for free site discovery and feasibility analysis.